I cannot find a mechanical pump mounted to the engine remotely close to the one I purchased? Cleaning the area will reduce the risk of dropping debris into the engine. We'll show you how to do both -- and let you pick your adventure. One of the other 2 drain valve o-rings has failed. Before you change it, make sure that it is not working. After you loosen the cap, let it hang down.
Please see the video below for the proper steps. A lot of times if you open the cover on the back side of it will be a layout of it. Always replace the power distribution box cover before reconnecting the battery! Replace the screws and tighten it up. It is one of the fuse links in a bundle of fuse links on the left fender skirt area near the starter relay. Precision castings and hardened rockers help ensure a long life. Gasoline is leaking out of the front fuel cap of my 1996 Ford F-150 truck. Once it is free, put it aside.
You first want to locate those that hold the heat shield. Marking your fuel tank for proper alignment. Off, and the fuel is allowed to flow out of the nozzle. I ran through the process pretty quickly, but rest assured it is time consuming to do. If it puls apart fairly easily, it is … blown. Also, hit up some diesel forums and use the search function. They are fastened by safety clips which you pull and release to free from the module.
If a relay goes bad, you have to replace the whole box. The fuel pump relay is unde … r the hood In your power distribution box in your engine compartment Ford recommends. Removing fuel filler neck clamp. Option 2 - Removing the Bed If you don't have the tools, jack stands, or inclination to get under your truck and remove the fuel tank in order to get to your fuel pump, you may prefer to remove your truck bed instead. They allow for much better control of the fuel injection cycle, allowing for a quieter, more powerful, more fuel efficient, and lower emissions engine. Next you will take out your Sharpie pen and mark a spot on the module and the tank so you can align the new pump properly when installing it See Figure 11 below. This is an easy process that requires you to remove the bolts that are keeping it in place, disconnect the bed and tailgate lighting, remove the wire harnesses for the bed lighting and tail light plugs, and the fuel filler cap and fuel filler neck clamp.
Always disconnect the battery before working on the power distribution box! The switch is located in the kick panel in the passenger side foot-well. It should be a squarish thing and it should just pull out. Place your knee against it so it doesn't fall on you as you wiggle it free. If you don't have two strong friends available, you can always use bed hooks, two ropes, and a chain hoist to lift the bed. To reduce risk of contaminating the replacement pump, Delphi recommends cleaning the fuel tank before installing a new pump. Is there a relay to be reset? Don't use a cheaper rated hose as it will not last. Once both straps are loosened, lower the straps and twist them off.
It is one of the fuse links in a bundle of fuse links on the left fender skirt area near the starter relay. Their is a paper telling you where they go the pink one's a little tricky be carefull with that one. Don't force them or you will wind up ruining the mounting point. You and your super friends lifting the bed off your truck. If that is the case, very carefully use a flathead screwdriver to pry it up. After some checking, I found there was no fuel pressure? That is pretty much it.
Be sure to reconnect all straps and bolts, and reattach your fuel fill line. If the fuse is good and the fuel pump is not running, make sure to check the rollover sw … itch in the trunk press the red button on top to reset, it is on the drivers side near the tail light. Before we get to the instructions, read. Pro Tip Be careful not to remove the bolts for the tank straps before removing the heat shield. Pro Tip Use a plastic brush when cleaning the module and tank. Be sure that the jacks are raised just enough to support the tank see Figure 3 above. Step 2 - Disconnect fuel filler cap Figure 5.
You will also be spending a lot of time underneath your vehicle and you will need to remove all lines that connect the fuel tank to the truck itself. If not … go get new one and then match it up and replace it. That did not prove to be the case. If you have purchased an o-ring kit from us in the past and want a free drain valve shaft o-ring send bernie an email, be sure to include your customer number or order number!! The 1996 has a larger non-wastegated turbocharger, while the 1999 is wastegated. Each one of you should grab a side as shown Figure 9 below and lift the bed off the truck.