Do not weld the drive chain guard because the urethane foam will burn. Disconnect the crankcase breather hose from the air cleaner housing and cylinder head cover, then remove the breather hose. Cut and remove the clutch switch wire from the turn signal switch and seal with Remove the dummy connector, install the racing kit resister, and tape it onto tape securely. Install the overflow catch tank to the intake air duct. Apply adhesive to the drill holes and pop nut seat, and install the pop nuts into the holes.
You turn the rear wheel while your motorcycle is lifted off the ground. Assemble the transmission using the racing kit mainshaft and C1 gear. To purchase these parts, consult your Honda dealer. Honda Racing Corporation reserves the right to make changes at any time without notice and without incurring any obligation. Step-by-step instructions and exploded views are included to make your repairs simple and quick.
Warm-up the engine and check for coolant leaks. Install the racing kit radiator lower stay using the removed standard stay bolt. Install the thrust washer in the thermostat housing, and assemble the thermostat housing in the reverse order of removal. Reduce speed and have your motorcycle inspected by your dealer as soon as possible. We include instructions on how to use your manual. We recommend you have this type of service performed by your dealer.
I: Inspect and clean, Adjust, Lubricate or Replacement if necessary. Tighten the rear lower engine hanger adjusting 14. Cut and remove the indicated portion of the rear fender B. The piece dimen- The stem nut and washer is provided in the racing kit to provide a smooth sions are shown in the illustration below. Cam Pulse Rotor Replacement 1. Install the breather hose B onto the air cleaner housing and the racing kit breather case using the standard clips. We recommend drilling a hole in the top shelter to Note: allow steering damper adjustment without removing the shelter.
The inside of the swingarm is filled with urethane foam. Measure the clearance between the squish area of the piston head and com- Grind the cylinder head mating surface using the following procedure. Check the rubber cap condition, replace it if it is damaged. Connect the throttle cable ends to the throttle pipe, then tighten the throttle handlebar. Wire clamp 6 x 28 mm 4. Remove the standard muffler and exhaust pipe referring to the Service Manual. The following brake pads are available for racing.
Install the racing kit air funnels into their proper location according to each identification mark on the funnel. Install the racing kit inner rotor to the crankshaft. Hopefully you can find something useful by giving you more choices. Stake the pop nut using a commercially available tool. This manual has everything you need to do repairs, service, and maintenance. Have the tyre replaced by your dealer as soon as possible. Please note this manual is from a scan and not from the original digital source.
This directory are populated with by far the most related as well as relevant subject identical to your current title and put together into a compressed listing for your comfort by our system. Remove the standard radiator and radiator reserve tank. Reduce your speed and have your motorcycle inspected by your dealer as soon as possible. Install racing kit throttle cables A and B to the under throttle housing. Remove the standard throttle housing and right grip comp. Route the radiator overflow hose properly referring to the illustration below, then connect to the catch tank. Apply fork fluid to a new O-ring, and install it to the Reinstall the fork bolt to the damper rod.
Remove the rubber from the thermostat, then install it on the thrust washer in the racing kit. When installing the racing kit, install the radiator filler neck in the reverse direction as shown in the illustration. Repairing a puncture or removing a wheel requires special tools and technical expertise. Apply oil to the rotor bolt threads and seating sur- Hold the inner rotor with a rotor holder by inserting face. Frequency Each race or about Remarks Item 2. C: Clean, R: Replace, L: Lubricate.