Tightening torque: Leading link to engine on right. The manual has detailed illustrations and step by step instructions. Contents of this manual are ready to be viewed immediately upon purchase. Tightening torque: Ball joint to fork slider bridge. You will not find a better manual than this. Encoding plug for Motronic and catalytic 2.
Valve clearances with engine cold max. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Steering Some of the information in this section includes: Technical Data Specs Review, Handlebar, Left Handlebar, Right Handle Bar, Handlebar Fitting, Clutch Switch, Right Handlebars fitting, Clutch cable, Throttle Cable, Handlebars Lever, Steering Head Bearing Play, Adjusting Steering Play. . Production model years:1993 1994 1995 1996 1997 1998 1999 2000.
The Manual has detailed diagrams, technical, diagnostic and maintenance information in an easy to understand step by step format. Feel free to leave a comments below, I can't promise to answer everyone but I'll certainly try! Caution: Make sure that retaining rings are properly seated on piston pin. . Caution: Do not accidentally confuse the bucket-type tap- pets. Caution: Caution: If brake fluid escapes, it may damage paint. See Group 23 removal of transmission 13.
Type in the code as you see it without spaces to continue, if you can't see the characters clearly just refresh your browser. Switch off ignition, disconnect and insulate the ground earth strap. Engine Electrics Some of the topics include: Technical Specifications Data Review, remove Right Engine Block Cover, Ignition Trigger, Stator Motor, Remove Stator Motor, Installing Stator Motor, Coil, Removing Coil, Installing Coil and so much more. Caution: When removing cylinder, make sure that the piston does not strike the engine block. Tightening torque: Footbrake lever to footrest assembly clean thread + Loctite 2701. Adjust valve clearances with the engine cold max. Run wiring without kinking and avoid risk of abrasion.
Do not oil or grease wheel studs. Caution: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid. Tightening torque: Belt pulley at alternator. Caution: Disconnect ground earth lead from battery. Disconnect ground earth lead from battery. . Gearbox Some of the topics in this chapter include: Technical Data Specifications Review, Gear Box Shafts Components, Gear Shift Pedal, Sealing Ring or Selector Shaft, Selector Shaft with Pawl and Index Lever, Selector Forks, Selector Drum, Main shaft, Countershaft, Mainshaft Bearings, Counter shaft Bearings, 5 Speed, 5 spd.
Lights Some of the Information in this section includes: Technical Data Specification Review, Headlight, Rear Light, Bulbs, Low Beam Bulb, High Beam Bulb, Parking Light Bulb, Flashing Turn Indicator, Rear Lights, Bulb for Plate, Adjusting Headlight for Beam Throw, H3 Halogen Bulb, H1 Halogen Bulb, Halogen Bulb and more. Caution: Make sure that brake hoses are correctly routed. Make sure that breather lines are correctly routed. Disconnect ground earth lead from battery. Mark screws with a paint spot. You will not need to purchase expensive software to unzip and view contents. Tightening torque: M 8 screw.
Make sure that conrods and bearing shells are re- installed in their original positions. . Caution: If necessary, drive further on by striking inner race only. This is a complete Service Repair Manual. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. There just to much to list. Caution: Tightening torque: Make sure that gaskets are correctly seated.
Clutch Some of the topics in this section include: Technical Data Specifications Review, Clutch Components, Removing Clutch, Remove Pressure Plate, Disassembling and reassembling Pressure Plate, Clutch Plates, Clutch Cage, Driver, Clutch Disc, Clutch Release Shaft and so much more. Place the head on a clean, non-scratching surface. Location of engine number Crankcase Cylinder bore mm in 87. Disconnect ground earth cable from battery and insulate it. Caution: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid attacks paint.
Caution: Make sure that O-ring 2 is in perfect condition. Tighten cylinder head nuts oiled crosswise 1. You Can Fix It Today! Tightening torque: Big end bolts oiled Joint torque. Caution: Disconnect negative terminal first, then positive terminal. Tighten upper retain- ing nut 3 , then remove torque wrench from ad- justing screw. Battery acid is severely caustic.
Caution: Check installed positions of parts which have al- ready been run together. . After assembly, check fuel pump unit for leaks. Caution: Hold gearbox at installation height until entire clutch push rod is visible, or else this may be bent. It contains detailed instructions and step by step diagrams for all workshop procedures.