Inspect exterior surface of piston 1 for damage. Oil Pressure Relief Valve Assembly 4. Exercise caution to avoid enlarging the oil holes or oil pressure will be adversely affected. Remember, a precise 60° crosshatch residual grit. Attaching Cylinder Torque Plates Figure 3-117.
If positive + cable should contact ground with negative - cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. To prevent accidental vehicle start-up, which could cause Remove turn signal lamps. The oil pump consists of a housing containing two gerotor gear sets, one feed and the other scavenge. Improper brake operation could pressure can adversely affect brake performance, which result in death or serious injury. . Use cable straps to secure spring fork legs to rigid fork legs. While riding, a loose seat can shift Clean the tank interior with commercial cleaning solvent causing loss of control, which could result in death or or a soap and water solution.
The two terminal switch is normally closed. Thread pilot adapter into sprocket shaft. Using a grease pencil, mark a straight line on the compensating sprocket bolt continuing the line over onto the chaincase housing for reference. Install end cover bracket onto threaded end of thru bolts, Inspection if equipped. Disconnect negative - battery cable first. Disengage tail lamp connector cover 2 from clip 3. Angle spoke clockwise and place into rim hole angled to accept it.
Clutch Hand Lever Figure 1-23. New style pistons have tapered wrist pin boss. Truing Rim Radially 2008 Softail Service: Chassis 2-29. Be sure that all lights and switches operate properly before operating motorcycle. Delphi Maxi-Fuse Housing: Bend Tang 2008 Softail Service: Appendix A Connector Repair A-11. Install lifters in the crankcase bores with the oil hole on the inboard side and the flats on the lifters facing forward and rearward.
Antidotes for Battery Acid Table 1-13. Sealed Splice Connector 2008 Softail Service: Appendix A Connector Repair A-37. Squeeze wire retaining clip ends to Assemble headlight components. To perform a complete top end overhaul, follow all steps listed in this section including inspection and repair procedures. Dry the surface, then wipe the area where conduit will be placed with isopropyl alcohol. Flange locknut 2 Figure 2-103. Engine counterbalancer out of time or bearing failed.
Doing so can available, use an oil certified for diesel engines. Loosen the pinch bolt 4. Install o-ring and drain plug. If license plate support 1 was removed, install clip on inside of fender and tighten fasteners 2 to 60-90 in-lbs 6. Install arbor in the wheel hub and place wheel Figure 2-52.
Fuel Sock Installation Fuel Pump 1. After installing seat, pull upward on seat to be sure it is locked in position. Install chain guide bracket assembly. Accurately measure the lifter outer diameter and record the measure- ment. Jumps Out Of Gear Low Oil Pressure Shifter rod improperly adjusted. Tighten lower handlebar clamp 5 fasteners, if clamp was The following step is easier with the help of an assistant. Do not remove lifters or lifter covers.
After removing door assembly, remove case must be replaced each time the cover is removed. Do not smoke or allow open flame or sparks near gasoline. Disconnect wires from posts on back side of horn. Fill to proper levels with correct fluids, if required. Remove the two bolts at the top of the electrical panel.