Coming out of the box is nothing. Turn the ignition switch off. Rim width and contour T19 × 2. Disconnect the bat- tery and note the following: a. On 1986-1994 models, remove the speedometer drive gear and felt washer Figure 9.
Remove the clutch shell from the press. Select the correct size remover head tool and insert it into the bearing. This tool, along with the valve guide in- stallation tool, is used to install the valve guides. Minor roughness and pitting can be removed by lapping the valve as described in this section. On 1986-1990 models, remove the access cover B, Figure 14 and refill with the recommended quantity Ta- ble 4 and type Table 5 transmission oil. Do not combine other fluids with 2. Install the front upper mounting bracket and fasteners as shown in Figure 57.
Check the battery terminal parts for corrosion or dam- age. Covers every thing you will ever need to know to fix anything on your your Harley Davison Sportster motorcycle. When a wheel has a noticeable wobble, it is out of true. Install the fuel tank as described in Chapter Ten or 42. The manufacturer does not provide service limit specifications for runout. Remove the front fork as described in this chapter.
The bearing races are pressed into the hub and should not be removed unless they require replacement. Align the cylinder with the cylinder studs and slide it down Fig- ure 111 until it is over the top of the piston. Refer to the Lights and Horn section. Rear muffler 1992-2003 models 3. If necessary, clean the element.
Right turn signal switch 5. Remove the seat Chapter Seventeen. Clean all metal parts in carburetor cleaner. On high-mileage motorcycles, the starter pinion gear A, Figure 8 can jam on a worn clutch ring gear B. In early 1901, William S.
Insufficient Braking Power Worn brake pads or disc, air in the hydraulic system, Stiff or Heavy Fork Operation glazed or contaminated pads, low brake fluid level, or a leaking brake line or hose can cause this problem. . If self-locking fasteners are removed, replace them with new ones. Connect a test light to the positive battery terminal and to ter- found? Follow the procedure described in the Front Hub section for 2000-2003 models. If piston replacement is required, select a new piston as described in Piston Clearance in this section.
After Payment you will be redirected to the download page. Check the crankshaft end play as described in this chapter. Removal Refer to Figure 98. If possible, place the wheel assembly and the new tire in a com- pletely closed automobile parked in the sun. With the igni- tion on, connect the positive voltmeter Replace and find the lead to pin 1 on the black test harness. Turn the ignition switch on.
Front exhaust cam gear D, Figure 57. Clean parts thoroughly with a solution of baking soda and water. £5 each online or download your Harley Davidson manual here for free!! Repair the wire or connector, if nec- essary, before reinstalling the cylinder heads. Further testing requires the use of a Harley-Davidson Scanalyzer. Note that one spacer will be underneath the pawl and the other spacer will be on outside of the pawl. I am struggling to find any information on this bike online but am very interested in finding out more about the history of this bike.
Remove the lower pushrod cover Figure 84. At the handlebar, loosen both control cable adjuster jam nuts A, Figure 70 , then turn the cable adjusters B and C to increase cable slack. It is not necessary to separate the housing halves. Turning the adjuster clockwise increases compression damping, counterclockwise decreases compression damping. Did no check engine light and no start conditions occur simultaneously? Lockwasher charging wire to 7.