. Install the washer and cap bolt, and then fin 颅 ger tighten t he cap bolt. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co. Proper service with the correct tools is necessary to ensure that the vehi 路 c le w ill operate as des igned. Fork spring free length 300. Obey all safety messages that follow this symbol to avoid possible injury or death. If there i s any question about a serv ice procedure , it is imperative that you contact a Yamaha dealer for any service in format ion changes that app ly to this model.
Perhaps the users of ManualsCat. Comprehe nsive explanations of all insta llatio n, remova l, d isassemb ly , assembly, repa ir and check procedures are laid out with the ind ivid ual steps in sequential order. Obs tructio n ~ Blow o ut all o f the oil passag 颅 es with com press ed ai r. A number indicates a disas颅 semb ly step. Distance c 13 mm 0. It is not poss ible to include all the knowledge of a mech anic in one man路 ual.
When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. If there i s any question about a serv ice procedure , it is imperative that you contact a Yamaha dealer for any service in format ion changes that app ly to this model. For installa tion and assemb ly procedu re, reverse the steps. Obey all safety messages that follow this symbol to avoid possible injury or death. You will automatically be sent an e-mail to inform you when someone has reacted to your question. Sepa rate the oute r tube from th e inner tub e by p ullin g th e outer tube forcefully but ca reful颅 ly.
Please read this material carefully. Insert two bo lts 3 of the proper size , as shown in the illustra tion, in to the main axle assemb ly bearing ho using. Please read this material carefully. Modifications and sig 路 nificant changes in spec ifica tions or proced ures will be forwarded to all a ut horized Yamaha dealers and will appear in fu tu re editions of th is man ual where app licable. The more precies your question is, the higher the chances of quickly receiving an answer from another user. Make sure to fill each of the left and right front fork legs with the specified amount of the fork oil. When assembling, please use the applicable service manual.
Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. Set the cap bolt distance c to spec if icatio n. The current section title 1 is shown at the top of each page. Damaged bushings must be replaced. This informatio n will be needed to order spare parts. Yamaha Motor Company , Ltd.
After filling th e fron t fork leg , s low ly str oke the damper rod 1 u p and down at least ten tim es to distribute the fork oil. Therefore , anyone who uses this book to perform maintenance and repairs on Yamaha vehicles shou ld have a bas ic understanding of mechanics and the techn iques to repa ir these types of veh icles. Remove the rod h older and fo rk spring com 颅 presso r. 路-路 Qwl jlU I ~-n. It is used to alert you to potential per路 sonal injury hazards. Remove the rod holder and fork spring com颅 pressor.
The current section title 1 is shown at the top of each page. Install the damper adjusting rod, washer and cap bo lt, and then finge r tighten the cap bolt. Ho ld th e cap bo lt and loose n the lock nu t. Remove the cap bolt and washer. A T l P provides key information to make procedures easier or clearer. This step expla ins remova l and disassembly procedure only. Press down on the space r w ith the fork spring compressor 5.
Proper service with the correct tools is necessary to ensure that the vehi 路 c le w ill operate as des igned. Tighten th e bolts un til they contact the crank颅 case surface. Install the for k spring. Before measuring the fork oil leve l, wa it ten m inutes unti l the oil has settled and the air bubbles have dispersed. Other oils may have an adverse effect on front fork performance. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. This policy is in tended to prov ide the custome r w ith th e most satisfactio n from his vehicle and to conform to federal envi ro nmen ta l quality objectives.
Remove the spacer and locknut. Yamaha Motor Company , Ltd. Repair and maintenance work attempted by anyone without this knowledge is li ke ly to render the vehi路 c le u ns afe and un fit for use. If the balancer shaft -journal-to-bala ncer shaft -jour 颅 nal-b earing clearance is out of specif ication, se lect replaceme nt balancer shaft journal bearings. Con tin ue tighte ning the bolts unt il t h e main ax le assemb ly comes free from the upper cran kcase.
Install the rod holde r 6 betwee n the lock nu t 4 and the spacer 3. Remove the rod holde r and fork spring com 颅 pressor. A number indicates a disas颅 semb ly step. Comprehe nsive explanations of all insta llatio n, remova l, d isassemb ly , assembly, repa ir and check procedures are laid out with the ind ivid ual steps in sequential order. This policy is in tended to prov ide the custome r w ith th e most satisfactio n from his vehicle and to conform to federal envi ro nmen ta l quality objectives.