You will be able to use the search function to browse the manual and print out your needed pages. Many of the engine mechanical components are designed for marine applications. Mis- matched or incorrect fasteners can result in damage or malfunction, or possibly personal injury. The three most common problems are: water on top of the pistons, water in the crankcase oil and when both of those conditions occur simultaneously. You will never be dissapointed with the contents of this engine workshop manual.
Electrical, ignition and fuel system components on MerCruiser Engines and Stern- drives are designed and manufactured to comply with U. Keep this manual handy and use it often. Use of replacement electrical, ignition or fuel system components, which do not comply to these rules and regulations, could result in a fire or explosion hazard and should be avoided. We reserve the right to make changes to this manual without prior notification. If the problem can not be duplicated, the problem is either an operator error or a problem that exists only under certain environmental conditions. You can also choose to finance rigging, gauges, controls and even labor.
Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Use of parts other than recommended service replacement parts, will void the warranty on those parts which are damaged as a result of the use of other than recommended replace- ment parts. Unlike automotive engines, marine engines are subjected to extended periods of heavy load and wide-open-throttle operation and, therefore, require heavy-duty components. If you don't have a laptop, no problem! With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own. Marine engine parts also must be able to resist the corrosive action of salt or brackish water that will rust or corrode standard automo- tive parts within a short period of time. All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors, from the simplest repair to complex procedures, this manuals give you everything you need to do the job with confidence. The following information contains testing procedures for water in the engine on MerCruiser 5.
Your will receive a download link immediately after your payment is completed. ® With Mercury Repower Financing, you can easily power up everything from fishing boats, to runabouts, to cruisers with flexible financing on the engine. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! It's much easier and quicker than having to deal with a book!. Where the fasteners are not satisfact ory for re-use, care should be taken to select a replacement that matches the original. It provides specific information including procedures for disassembly, assembly, inspection and adjustment, to enable dealers and service mechanics to keep the MerCruiser in top operating condition.
Special marine engine parts have design and manufacturing specifications which are required to provide long life and dependable performance. When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery. This ensures that the full extent of the problem is understood beforehand and may prevent any unnecessary repair work. These manuals are guaranteed excellent quality, followed with great customer service! Major improvements in the cockpit environment, by design. If the problem can be duplicated, a mechanical error exists. This information can be of great help when trying to determine where the water came from and how it got into the engine. Any time the intake or exhaust openings are exposed during service they should be covered to protect against accidental entrance of foreign material which could enter the cylinders and cause extensive internal damage when the engine is started.
The procedures are supplemented with photos and Illustrations. Significant reductions in sound and vibration at the helm. Numbers on the heads of the met- ric bolts and on the surfaces of metric nuts indicate their strength. Testing and diagnosis helps determine problems and possible causes. American bolts use radial lines for this purpose, while most American nuts do not have strength markings.
Its recommended you use a factory repair manual when performing repairs on any vehicle, additional safety precautions, or technical data maybe included. Just print out the pages of the manual that you need and you've got a hard copy in front of you while doing your work! This manual has been written in a format that is designed to meet the needs of Mercury Marine technicians worldwide. Simply throw it away when your finished! Refer to dealer service bulletins for other pertinent information concerning the products described in this manual. If not, any electrical or ig- nition component opening would permit sparks to ignite fuel vapors from fuel sys- tem leaks, if they existed. A whole new sporty feel at the wheel. Therefore, fasteners removed should be saved for reuse in the same locations when- ever possible. Coast Guard Rules and Regulations to minimize risks of fire or explosion.
When servicing the electrical, ignition and fuel systems, it is extremely important that all components are properly installed and tightened. Don't be fooled by imitation manuals that will waste your money and send you running to the library. Its important to perform extensive testing and troubleshooting prior to any major tear down or repair work. Everything, part by part, system by system, with a total design and engineering commitment to marine use. It is important to note, du ring any maintenance procedure replacement fasteners must have the same measurements and strength as those removed. It should be kept in mind, while working on the product, that the electrical system and ignition system are capable of violent and damaging short circuits or severe electrical shocks.
There are many illustrations to aid you during your job and easy to read text throughout the manual. Its recommended you use a factory manual when performing repairs on your inboard engine, additional safety precautions, or technical data maybe included. Testing and diagnosis helps determine problems and possible causes. So please make sure your email address is correct. .
These service procedures apply to: 2001 2002 2003 2004 2005 2006 Mercury MerCruiser 5. We have not undertaken any such wide evaluation. . . . . .